Corona: Deadly Enemy for Polymeric Insulation

Corona

Detection of corona using UV cameras.

It has long been known that corona can lead to insulation failure. However some aspects of the problem are still not fully understood and have been the topic of much research over past years, including magnitude and duration of corona to initiate degradation, best detection methods and development of suitable tests to predict performance in its presence.

Corona
Insulator degradation initiated by corona.

When it comes to composite insulators, corona activity can originate from hardware, voids within the material or from interfacial defects. Most of the light produced by such corona has a wavelength shorter than 400 nm and therefore falls in the UV range. By contrast, most solar radiation is in the 400-700 nm visible range – the shorter wavelengths filtered by the earth’s ozone layer. In fact, some peaks in the UV region of the corona spectrum match or exceed those in the solar spectrum.

Polymeric materials are more susceptible to degradation from UV produced by corona than from solar radiation, particularly if the corona takes place close to the material. Corona ruptures stable oxygen molecules (O2) to create radicals that combine with the molecules to form ozone (O3). The ozone then attacks double and triple bond sites in elastomeric materials such as silicone rubber or EPDM. The result is cracking. Even tiny amounts of ozone in the ppm range are sufficient to initiate cracks, however the time required for this depends on material formulation.

Although most modern elastomers are stabilized against this threat, some eventually succumb to ozone attack should the concentration become sufficiently high. Corona also produces oxalic and nitric acids in the presence of surface moisture from humidity, dew or fog. Depending on pH, this can also locally degrade polymers.

Corona can even ‘drill’ holes in a material, suggesting that degradation is not solely due to chemical attack by ozone. In fact, researchers have calculated the temperature at the tip of the discharge and shown it to be high enough to cause ‘evaporation’ of even inorganic materials. There is also suggestion of mechanical attack, like sandblasting, due to the impact of repeated discharges on a material. It is indeed rare in power engineering that any one physical phenomenon can trigger so many possible modes of degradation.

Corona detected on 45-degree bracing insulator (red circle). Bottom shows two insulators that were found and immediately taken out of service. Note exposed fiberglass rod at site of corona activity.
Corona activity detected on insulator.
Severity of damage results in fiberglass rod exposed allowing water to infiltrate interior of insulator

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