While a number of atmospheric parameters affect the dielectric strength of external insulation, relative air density (δ) and absolute humidity are considered the most significant. Here, the focus is on the former, which plays a key role in developing transmission systems at high altitude, as for example in China up to 5000 m. Studying the role of air density started over a century ago but accelerated with development of EHV and the need to optimize line and substation design under switching overvoltages. High altitude tests on large clearances were carried out in Russia (1967 Bazeylan & 1968 Volkova and al: tests up to 3370 m), in the U.S. (1967 Phillips and al.: tests up to 3500 m), in Japan (Harada and al. 1970: tests up to 1850 m) as well as in Italy, South Africa and Mexico (Pigini and al. 1989: comparative tests up to 3000 m). More recent research came from the need to optimize design of UHV projects at high altitudes in China, with systematic testing in Wuhan (35 m), Beijing (50 m), Chengdu (500 m), Yinchuan (1000) m, Lanzhong (1500 m), Kunming (2100 m), Xining (2260) m, Qinghai (3000) m and Tibet (4300m). Large climate chambers, such as the one at China EPRI, have been built to simulate altitudes up to 6000 m.
There have been different approaches in the standards on how to account for changing air density with altitude. IEC 60060-1, for example, conceived for correcting laboratory tests, uses: U=Uo*K, where U and Uo are the dielectric strengths at high altitude and at standard atmospheric conditions respectively and where K is the air density correction factor given by K=δm with δ being relative air density at high altitude. IEC 60071-2, conceived for insulation coordination, makes direct reference to site altitude (H), being δ under simplified assumptions related to H by δ=e(H/8150). The main problem is determining the parameter m, which depends on type of voltage stress, insulation configuration, type of insulator and environmental conditions (e.g. dry, wet, contaminated). Fig. 1 shows an example of the range in ‘m’ values found by various researchers for positive Switching Impulse for different configurations with and without insulators. Results are plotted as a function of gap clearance. In this same chart, the continuous curves represent the correction approach adopted in the old IEC 60 relating m to clearance. The newer approach under IEC standards 60060 and 60071, attempted to better rationalize available information (then limited to 3500 m) relating the factor m to stress parameters instead of clearance. However, the approaches in the two are sometimes contradictory, even if starting from the same basic data, and they are also difficult to apply. Moreover, they do not take into account information from tests up to 5000 m. A need therefore existed to update and harmonize such correction approaches while taking into account latest results, as recommended by IEC and supported by CIGRE, where working groups looked at the influence of altitude on clean insulators (WG D1.50) and polluted insulators (WG D1.44).
There are several ways to optimize the new approach:
1. Influence of air density is generally a minor part of breakdown/flashover voltage: a relatively small inaccuracy in measurement, in configuration simulation or in voltage parameters can lead to significant inaccuracies in the parameter m when comparing results at different altitudes. Comparative tests at various altitudes must therefore be designed and carried out accurately.
2. Best not to overlook the existing range of historical experimental data, using newly generated data to better integrate and implement them.
3. Many tests have been made on basic configurations such as the rod plane under dry conditions, where influence of air density can be much different from that of actual insulator configurations. New data for actual configurations should be provided as much as possible.
4. One of the most important environmental conditions to be considered in design is performance under rain, which can dramatically reduce insulator strength depending on voltage, configuration and type of insulator. Since the relative influence of air density on insulator strength can change under rain, more data may be needed to better understand how (e.g. by researching performance of insulators under DC voltage and rain).
5. Since pollution is the governing design stress for DC systems, additional data is needed on influence of air density on pollution flashover of hydrophilic as well as hydrophobic insulators as a function of their geometry.
6. Due to the complexity of the phenomenon and the many parameters involved, understanding the influence of air density can be made easier if accompanied by analysis of its impact on the physical processes leading to flashover, including its influence on the streamer and leader phases.
7. Because of this complexity, it does not seem possible to arrive at a single approach that is both accurate and relatively simple. In the end, simplicity should be the goal for engineering applications and required accuracy could be assessed by looking at typical dispersion in experimental findings.
8. As much as possible the ‘formal’ approach should be the same for all various standards to avoid confusion in present standards that often express the same concept and give similar indications, but employ different language.