Technology & Application Review of Arresters that Extend Life of Cables

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There are basically three types of arresters used to protect high voltage power cables. The first, known by two names – deadfront (IEEE) or separable (IEC) arresters – is used primarily on distribution systems and often found in pad-mounted cabinets.

The second type, much less common, is used for cable protection and called a sheath voltage limiter. This is an air-insulated arrester primarily used on high voltage cables and found either in a submerged link box or on the riser pole near the cable terminator.

The third type – a universally applied arrester to protect cable systems – is the riser pole arrester. This is used on both distribution and transmission systems and always located on a riser pole or at the overhead to underground transition point at a substation.

This article, contributed by INMR columnist Jon Woodworth, reviews some of the fundamentals of these devices as well as why they are so important in protecting cable systems.


Deadfront & Separable Arresters

Deadfront (see Fig. 1a) and separable arresters (Fig. 2) are among the most recent types of arresters to be introduced to the field of surge protection. It was not until the introduction of the MOV type arrester that this type of arrester was possible. In 1979, a U.S. patent was issued to Francis Cunningham and appears to be the earliest description of this device.

Figure 1: Components of a dead front arrester. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig116
Figure 1A: Components of a dead front arrester.
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Figure 2: Separable arrester details (courtesy of TE Connectivity).
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Definitions

Deadfront Arrester

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This is an arrester, assembled in a shielded housing, which provides system insulation and a conductive ground shield. It is intended for installation in an enclosure for the protection of underground and pad-mounted distribution equipment and circuits.

Typically 200A load break versions can be connected or disconnected with the system energized. However 200A dead-break designs also exist (IEEE). There are several other names for this type of arrester including elbow arrester, parking stand arrester and bushing arrester (in the IEEE market).

Separable Arrester                                                                                        

A separable arrester, assembled in an insulated or screened housing and providing system insulation, is intended for installation in an enclosure to protect distribution equipment and systems. Electrical connection can be either by means of a sliding contact or using bolted devices. However, all separable arresters are dead-break arresters (IEC).

In the IEC market, separable arrester is the only term used to describe this type of arrester. In all cases, these arresters are used to protect cable systems in the medium voltage range (i.e. 11- 42 kV).

Sheath Voltage Limiter

A sheath voltage limiter is an arrester used to clamp the voltage induced on the sheath of an underground medium or high voltage cable during a fault on the system.

Riser Pole Arrester

This is an air-insulated arrester used to protect high voltage underground cable insulation and equipment. Riser pole arresters are generally mounted on the transition tower or pole.

A riser pole arrester can be distribution type or station type and not classified in any standard.

Voltage Doubling Effect

Separable and deadfront arresters are special arresters used primarily to mitigate the threat of voltage doubling effect at open points on underground circuits.

When a lightning surge hits a riser pole arrester, the arrester clamps it but allows an ongoing surge with the magnitude of this clamping voltage to continue on into the underground circuit.

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Figure 3 shows a circuit that has two underground branches in a distribution underground network. Branch 1 has a deadfront arrester at its end point while Branch 2 does not.

Once the ongoing surge from the riser pole arrester meets an endpoint in the underground circuit, it will double in magnitude in that circuit (as shown in Figure 4).

Figure 3: Underground circuit with dead front arrester at end point of one branch but not the other. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig39
Figure 3: Underground circuit with dead front arrester at end point of one branch but not the other.
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Voltages along unprotected branch show voltage doubling at endpoint without deadfront arrester. This branch is considered unprotected. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig47 300x216
Figure 4: Voltages along unprotected branch show voltage doubling at endpoint without deadfront arrester. This branch is considered unprotected.
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By contrast, when the same surge meets the endpoint in Branch 1, where a deadfront arrester is installed, the voltage decreases as shown in Figure 5. Even though the riser pole arrester and deadfront arrester are of the same rating, the clamping voltage at the deadfront is much lower than at the riser pole. This difference is due to the fact that, while the riser pole arrester conducted nearly the full lightning stroke current (see Figure 6), the deadfront arrester conducted only a few kA.

Figure 5: Voltages along Branch 1 with deadfront arrester. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig55 300x215
Figure 5: Voltages along Branch 1 with deadfront arrester.
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Figure 6: Current through the riser pole arrester and deadfront arrester during a 100 kA lightning stroke. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig64 300x208
Figure 6: Current through the riser pole arrester and deadfront arrester during a 100 kA lightning stroke.
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Deadfront Arrester Installed Back from End Point

In the case where the deadfront arrester is placed one transformer back and not at the endpoint of the branch (as in Figure 7), the results can prove interesting. The end point voltage of the branch without the arrester still doubles, but now only doubling the level of the deadfront arrester, as illustrated in Figure 8. It does not double to the level of the riser pole arrester (Figure 4).

Figure 7: Circuit with deadfront arrester one cable span back from end point. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig73
Figure 7: Circuit with deadfront arrester one cable span back from end point.
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Voltage along Branch 1 with deadfront arrester installed one span back along of cable. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig81 300x213
Figure 8: Voltage along Branch 1 with deadfront arrester installed one span back along of cable.
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Dead Front / Separable Arrester Rating Considerations

Both the deadfront and the separable arrester are typically rated at 5 kA. The IEEE deadfront arrester can also be rated as light duty, which is one energy handling class below a normalduty arrester (5 kA). These lower energy ratings are appropriate since underground circuits are universally protected by an arrester at the riser pole. As shown in Figure 6, the riser pole arrester conducts the vast majority of the surge current, leaving only a few kA of current for the deadfront arrester to deal with. A unique characteristic of separable and deadfront arresters is the configuration of the high voltage terminal. Since the high voltage end must mate with a bushing, designs are specific to the bushings available in both IEEE and IEC markets.

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In the IEEE market, there are three common interfaces: 15, 25 and 35 kV. In the IEC market, several interfaces also exist. They include, among others: 250A, 400A, and 630A. All are deadbreak.

This type of arrester is also configured in several formats depending on how it is to be installed in the circuit. For example, the parking stand style is intended to be mounted on a bracket (known as a parking stand of a padmounted transformer). An incoming line can then easily be terminated directly into the arrester thereby avoiding an open endpoint. Other variations include the inline arrester, where the incoming line feeds through the arrester and then into the transformer. In all cases, these arresters perform identically.

Deadfront Arrester Failure Mode Considerations

The failure mode of such an arrester is tested for in a different way than for other arrester types. That is because, for such arresters, it is permitted that disks be ejected from their bottom during a failure event – but not from their side. This is acceptable only because the arrester is generally installed in an enclosed space where ejection of parts would not pose a threat to safety as in the case of an overhead arrester. Moreover, the fault currents used for testing are also much lower since it is not common for such currents to be excessively high in an underground distribution circuit.

Deadfront & Separable Arrester Installation Considerations

As with all arresters, it is important for the ground lead to be as short as possible. The lead should also be attached in a way that does not stress the arrester.

Sheath Voltage Limiter (SVL)

As shown in Fig. 10, a sheath voltage limiter is often mounted on the overhead to underground transition pole. While the riser pole arrester is applied as is any line arrester on a high voltage circuit, i.e. to protect the conductor insulation, the sheath voltage limiter is applied for a different purpose.

Its role is to clamp the voltage induced onto the metallic sheath during a fault on the system. Fig. 9 is a simple diagram defining common cable components and where the SVL is located.

Metallic sheaths are used for durability and to better manage the electric field within a power cable, but these come with an issue. Since the sheath is close to the primary conductor, it can develop currents that can lead to significant losses if it is grounded at both ends.

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To reduce losses, one end of the sheath is grounded and the other is left open. This eliminates the losses due to normal operation, but this practice also results in a transient issue. Should there be a fault on the system and high currents are conducted through the cable with a sheath open at one end, a high voltage can be induced onto the metallic sheath.

Figure 9 arrester Technology & Application Review of Arresters that Extend Life of Cables Fig91
Figure 9
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Figure 10: Sheath Voltage Limiter (SVL) mounted next to a 115kV cable terminator.
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To resolve this transient voltage event, an SVL is connected to the floating end of the sheath. The arrester is then grounded such that, during any fault, it clamps the voltage developed on the metallic sheath to levels that will not cause puncture to either the primary insulation or the jacket.

A standard arrester can be used as a sheath voltage limiter. The voltage ratings are usually below 15 kV and the energy handling ratings can vary from distribution arrester levels to Class 2 or 3 levels.

Figure 10 shows the SVL mounted next to a 115 kV termination. For longer lines, an SVL is installed every 300-600 meters. In this case, the arrester is mounted in a link box in an underground vault or in a padmounted cabinet.

Distribution system riser pole and arresters. arrester Technology & Application Review of Arresters that Extend Life of Cables Fig115
Distribution system riser pole and arresters.
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Riser Pole Arrester

Because the riser pole arrester is the first line of defense for cable and underground equipment, it is very common – even where there is relatively low lightning activity. It is typically mounted on the riser pole at the transition point between the overhead and underground circuit and takes it name from this installation. Its function is discussed above in the analysis of voltage doubling in an underground circuit.

Relevant Test Standards & Application Guides

The three IEEE standards that apply to this arrester are C62.11, IEEE 592 and IEEE 386 and these describe all tests that are required for certification. The relevant application guides are C62.22 and C62.22.1.

IEC documents of relevance are 60099-4 as well as CENELEC 629.1 S1 for testing and 60099-5 for applications.

Summary

At present, these arresters represent but a fraction of all surge protection applications. Still, in spite of their small number, they perform a significant asset protection role. Without them, underground power transmission would be impossible. Moreover, as underground circuits increase in their share of all power transmission, these arresters will become increasingly important for surge protection.