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Resistivity Measurement of Conductive Silicones

January 26, 2019 • ARTICLE ARCHIVE, Silicone & Other Materials, Silicone Technology Review
PPC Insulators

Modern cable accessories and connectors are being manufactured using a broad range of silicone elastomers and auxiliary materials – from fluids to gels to pastes. Those elastomers that contain electrically conductive fillers (generally referred to as ‘conductive silicones’) also play an important role in the design and performance of these types of items.

Resistivity Measurement of Conductive Silicones conductive silicone Resistivity Measurement of Conductive Silicones Screen Shot 2018 08 03 at 17

Cable joints with electrically conductive silicone elastomer components.
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Experience, however, shows that proper measurement of the specific volume resistivity of these materials is a challenge for many users. Attempts to determine this key parameter with the aid of multi-meters or other two-wire devices does not generally deliver useful results

This is because the typical resistivity of electrically conductive silicones for power applications falls in the range some 10 Ωcm. Proper measurement therefore requires a four-wire device with independent circuits for current and voltage. The circuit diagram of the measuring circuit for such a device and the test specimen looks like what is shown in Fig. 1 below.

conductive silicone Resistivity Measurement of Conductive Silicones Screen Shot 2018 08 03 at 17

Fig. 1: Circuit diagram of four-wire-device for measurement of resistance of electrically conductive silicone elastomers, where:
Ri – Internal resistance of voltage source
Rci1, Rci2 – Resistance of contacts between current-feeding electrodes and specimen
RSp – Resistance of specimen (in area between voltage electrodes)
Rcu1, Rcu2 – Resistance of contacts between specimen and voltage-measuring electrodes
U – Voltage
I – Current
RiU – Internal resistance of voltage measuring device
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With Umax being maximum available voltage of the source, the main conditions for accurate measurement with low risk of error are:

Riu >> Rcu1 + Rcu2 and Umax > (Rci1 + Rsp + Rci2) x I

The internal resistance of the voltage-measuring device needs to be much higher than the sum of the resistances of the contacts between the specimen and the voltage-measuring electrodes. Experience shows that gold-plated pin electrodes work well if they are pressed into the volume of the elastomer. On the other side, a stiff and sufficiently high test voltage is required and one that is much higher than the sum of the voltage drops at the current-feeding contacts and at the specimen. Experience shows that multi-meters, with built-in battery sources, usually do not fulfill these requirements.

This is why a four-wire milliohm meter with an adjustable current source is the most suitable device to measure resistance and calculate resistivity of silicone materials with electrically conductive fillers.

Jens Lambrecht